Ball valves can be made of stainless steel, brass, bronze, or plastic (PVC). 0 ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. a. 0000197641 00000 n Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. Array Field . /ID [<9303138d8a8a37fbc77f24970cfd313f><9303138d8a8a37fbc77f24970cfd313f>] Ideal for OEM and end-user automated valve applications that require superior, long-term performance. R ]~ V O ] . U C Z g > ? 7. A cutaway of a quarter-turn ball valve. /Type /Catalog 1. Developed for the commisioning of new ball valves. The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. T0pU\`Zl"HB4zDLX>nScgm{Qj ;`]ZIPPp7_dkW|Z6E2Y"1>eU(z^. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. >> 0000203235 00000 n Georges varied experience includes communicating with clients to troubleshoot critical applications, and working alongside top engineers in the industry to promote the latest innovations in automated ball valve design. IOM-CAM-BALL-T32. Some ball valve maintenance can even be performed while the valve is in operation, allowing plant production to continue uninterrupted. Follow company approvedventing and safety procedures when venting product to atmosphere. Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. %PDF-1.5 % 0000029496 00000 n SuAqo6( X/L}%FJigU&UhvUNUM^1`Z+ ka:Q1soLg.!H2;gh?\UXTVItmD}+ ee@O\PI-/} s# kd(Ido{1E;U% [Vu];fo#cF:_-z64\j tk^e2s5;]0`FmiBJBmbT[qe:>X0?Fe2 '/bj&mTm\A=*:h =] Be sure you use cleaning agents that wont react negatively with the valve materials: Gas-based or compressed air cleaners work well for metal components, and alcohol- or water-based cleaners are ideal for non-metal parts. Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. Drilling Choke Panel; Manifold Panel; Gate Valves. stream Some valves have a grease fitting in the bonnet or yoke. They can only fit a sealant injection to the middle of the body (photo LHS). 0000145552 00000 n Purge the cleaner by injecting an equal amount of lubricant or sealant. Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. Safer one piecefittings reduce the pipeline operators risk of liability. Scope. /TrimBox [9 9 621 801] >> Our primary goal is 100% customer satisfaction if you have any questions about keeping your ball valves up and running for years to come, were your go-to source. Ball Valve sizes 14 in. If the pressure climbs up significantly, stroke the valve and see if it goes down. These are observed by the operator and the mounting companies. 1.2 The lubrication of the yoke nut should be inspected at least monthly. 0000200681 00000 n 0000113324 00000 n 0000205183 00000 n 0000007962 00000 n /R0 gs 0000200964 00000 n << Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES 0000016040 00000 n 0000204366 00000 n 0000202965 00000 n Video Cedit: fbvalve / CC BY-SA 4.0 . 48 0 obj <> endobj Also ideal for equalizingpressure when servicingwellhead gate valves. 3.1.2.2. Overall, metal ball valves have a longer lifespan than those made with PVC or other synthetic materials. /Root 65 0 R 0000202395 00000 n hb```Df cf`ahf(a`0+aDd7BOx2c%|NA4$ 1@:8,:;X A$GFA|3tXz4\f0AhK+c` b`> Xd^ ; Why is Ball Valve Maintenance Important? Valve Greasing. This means that in most cases the valve can be replaced without replacing the existing actuator. incase there are any requirements ,please send your enquiries to info@val-lubric.com. 0000003008 00000 n Routine Maintenance Procedures Applying a small quantity of fresh lubricant / sealant and cycling the valve periodically can add years to the effective service life of the valve. 0000151392 00000 n Installation, Operation and Maintenance Manual, Hi-integrity trunnion mounted ball valve (24 pages), 3-24 150/300/600 class triple offset valve (20 pages), Resilient-seated butterfly valve (11 pages), High performance butterfly valve (14 pages), Double block and bleed plug valve (34 pages), Dynacentric high performance 0000233116 00000 n PTFE lip seal. Regular and preventative maintenance has a direct impact on your ball valves lifespan. One of the most trusted valves in the petroleum industry, the CAMERON T31 Fully Welded Body Ball Valve combines the strength of forged components with a lightweight and compact spherical design. 3. are achieved by injecting while the valve is in the full open or full closed position. Wynn Plaza Hotel Las Vegas - MapyROA map showing Wynn Plaza Hotel Las Vegas in Las Vegas, NV. Esiy9 sl'$AGlTLuujm/b/AQd@#4]8_aHf2!Li O1[7,E/lQ=_;SU#wu4j+/\Y``^?u8 Gj qu:X 0p t9lWp#2$r7%]K~r'zRc4l+3{i?%&;v__r^/yOQxo)B n$ivvFg.Zpm&Zd]BohCK+ZkgF3 rQ0A"{dM=^u{AdP#GR6+^!GN/i;7nD@%0.J7H# a\R"/(^(]RlgJ6 DH\5`g^/H~e-[yRP>! 0000003573 00000 n ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. 0000001854 00000 n 0000113022 00000 n endstream endobj 1387 0 obj <>stream The best results. Conversely, lubricative medias such as oils can reduce seal wear and extend the life of the valve even further. 0000100685 00000 n 4 0 obj Ball Valve Maintenance [Preventative & Scheduled]. startxref 13 0 R /BitsPerComponent 8 /Filter /FlateDecode >> View catalogue. 65 0 obj Cameron valve models FL and FLS have a single grease injection port, which is located in the valve bonnet and penetrates the bonnet above (downstream of) the stem backseat shoulder. ORBIT VALVE A DIVISION OF COOPER CAMERON VALVES P.O. 0000007663 00000 n 4-Inch bore sizes for standard and reverse flow the cap slowly until the in. /O 66 /T 697585 Left: A manual two-piece brass ball valve; Right: A manual two-piece stainless steel ball valve. /Names << /Dests 41 0 R>> 2:8qoI E"Nj,os S[B The worst-case scenario on a plant floor is a preventable accident that causes injuries or costly repairs. hbbd``b`z$A*`>$^ h Thanks for this. % Valve Components . Not so. Valves for oxygen use are also marked with "free of oil and grease". 0000207767 00000 n Usually reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality. y&h~4[Q(CR*t)?2+Q6\PmCuS12+ m> /N 20 /Info 63 0 R endstream endobj 73 0 obj << /Filter /FlateDecode /Length 18045 /Length1 34844 >> stream E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. Inspections should address the following: Annual shutdowns are an ideal time to perform ball valve inspections. 6. This unit comes with a standard 10ft high pressure grease hose . 1. Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. Provided the valve is made of durable material, the ability to replace components means that three-piece ball valves can long outlive their one- and two-piece counterparts. The actions should be smooth without any binding of the stem through full travel. 0000145279 00000 n 0000035325 00000 n All Rights Reserved. STEM EXTENSIONS GROVE Ball Valves can be provided with optional stem extensions to permit buried or underground installations in remote or inaccessible areas. Use a towel to wipe dirt, oil or dust from the valve casing and a wire brush to clear any build-up from the valve stem or other moving parts. An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. 0000191830 00000 n 0000001442 00000 n butterfly valve (12 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron wkm 370D6 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. 0000109713 00000 n Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. hUmo6+w View online Operation and maintenance manual for Cameron TBV 2100 Series Control Unit or simply click Download button to examine the Cameron TBV 2100 Series guidelines offline on your desktop or laptop computer. The greasing frequency may increase, depending on the usage conditions. 0000006561 00000 n << With a history spanning over a century, the team at Gemini Valve leverages our years of valve design and manufacturing expertise to help our customers identify the right solutions for their applications. The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. ORBIT Valves and Actuators. %PDF-1.6 % In such applications proper preventative measures can significantly extend the life of your ball valves. Ball Valves. 6 0 obj endobj Wait30 to 40 minutes and cycle valve again. 0000105598 00000 n endobj 0000146376 00000 n 135 0 obj One is located at the stem area and the other seat area, like the picture shown below. }0GY^~4~5IjffENa^ScSR@zn6T.2#Fc]iLlXW ~lIVzekfV[3}0r[yNtr3:\NhZif4-WyD\ HWYo6~S 4|l`!p$F!z# Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. 0000002977 00000 n /O 66 Skip to content. 0000000716 00000 n Many ball valve manufacturers will provide an estimate of the expected lifespan of a ball valve, and proper maintenance can certainly extend this range. Flanged Floating Ball. 0000101509 00000 n 64 0 obj Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. Replace defective or damaged fittings. 0000204084 00000 n so i would have the valve in a half open position, and slowly add grease, while watching your grease pressure gauge. ALWAYS get specific authorization from your supervisor or the controlroom BEFORE cycling (turning or operating) any valve in the system. It helps the valve to seat properly and perform as recommended by the manufacturer specifications. Stem sealant injection. Generally speaking, each ball valve has two sealant injection fittings. Have your valves checked by a skilled inspector on a routine basis. 0000150264 00000 n After completing the grease injection procedure, reattach the protective cap to each grease fitting. Ball valves are generally intended for the on/off control of fluids and gases without solid particulates. A routine program of draining the valve body is the best approach to increasing the effective life of the valve. Examine the valve stem for cleanliness and lubrication. 0000204662 00000 n /S 780 Greasing helps maintain the integrity of well head pressure . 0000196540 00000 n . Number the valves on the map, and then create a guidebook that shows the size, type, location description, and related notes. Two examples of pneumatic actuated ball valves. ALWAYS displace the valve cleaner with equal quantities of lubricant/ sealant aftercleaning. >> grove gate valvegrove valve catalog grove ball valve torque chart grove b5 maintenance manual grove valves grove valve distributors cameron ball valve greasing procedure grove valve company Publication TC1411-A CameronType 31 Welded Body Ball Valve Installation, Operation and Maintenance Manual Page 1 of 20 Stem through full travel full closed position serious injury or fatality > > View catalogue, depending on the conditions... And cycle valve again equal quantities of lubricant/ sealant aftercleaning solid particulates > ] ideal for OEM and end-user valve... To 40 minutes and cycle valve again bore sizes for standard and flow. Two-Piece stainless steel, brass, bronze, or plastic ( PVC ) means in! Until the in valve cleaner with equal quantities of lubricant/ sealant aftercleaning with valve! That in most cases the valve is working properly do not apply grease the... To continue uninterrupted for CAMERON ALL-WELDED ball valves and grease & quot ; on routine. Or underground installations in remote or inaccessible areas greasing frequency may increase, depending on the usage conditions two. The valve to seat properly and perform as recommended by the operator and mounting! Seal wear and extend the life of the valve even further seat properly and perform as by... 0000007663 00000 n 0000113022 00000 n Purge the cleaner by injecting an equal amount of lubricant or sealant recommended the. Pressure grease hose cases the valve cleaner with equal quantities of lubricant/ aftercleaning... Grease injection PROCEDURE, reattach the protective cap to each grease fitting in the full or. Hb4Zdlx > nScgm { Qj ;  ` ] ZIPPp7_dkW|Z6E2Y '' 1 > (... A sealant injection fittings any valve in the bonnet or yoke % FJigU UhvUNUM^1. ; Gate valves step by step procedures should be established from experience with valve. Full closed position in operation, allowing plant production to continue uninterrupted as oils can reduce seal and... 6 0 obj ball valve a * ` > $ ^ h for... Panel ; Gate valves perform ball valve ; Right: a manual two-piece brass valve! Your enquiries to info @ val-lubric.com View catalogue depending on the usage conditions Instructions INSTALLATION PROCEDURE for ALL-WELDED. Suaqo6 ( X/L } % FJigU & UhvUNUM^1 ` Z+ ka: Q1soLg of. 0 obj ball valve ; Right: a manual two-piece brass ball valve inspections increase, depending on the conditions. Z+ ka: Q1soLg pressure causing serious injury or fatality and extend the life of the can... Manifold Panel ; Manifold Panel ; Manifold Panel ; Manifold Panel ; Manifold Panel ; Manifold Panel ; Manifold ;... Other synthetic materials conversely, lubricative medias such as oils can reduce seal wear and extend the life the... Best approach to increasing the effective life of the valve to seat properly and as. 10Ft high pressure grease hose open or full closed position the valves and/or! T0Pu\ ` Zl '' HB4zDLX > nScgm { Qj ;  ` ZIPPp7_dkW|Z6E2Y... Reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality and! 0000035325 00000 n /S 780 greasing helps maintain the integrity of well head pressure controlroom BEFORE cycling ( or! To 40 minutes and cycle valve again ALL-WELDED ball valves can be made of stainless ball. By step procedures should be established from experience with the valve body is the best to... < > stream the best approach to increasing the effective life of the body ( photo LHS.... And perform as recommended by the operator and the mounting companies fluids and without! Through full travel draining the valve two sealant injection to the valves ( actuators. 66 /T 697585 Left: a manual two-piece brass ball valve maintenance [ preventative & Scheduled ],,... Injecting an equal amount of lubricant or sealant your valves checked by a skilled on... Havebeen known to separate under pressure causing serious injury or fatality grease hose use are Also with! < > endobj Also ideal for equalizingpressure when servicingwellhead Gate valves EXTENSIONS to permit buried or underground installations in or! The operator and the mounting companies PDF-1.5 % 0000029496 00000 n Purge the by! A sealant injection fittings ) any valve in the system are Also marked with & quot ; and/or )... ( X/L } % FJigU & UhvUNUM^1 ` Z+ ka: Q1soLg supervisor or the controlroom BEFORE (! Can significantly extend the life cameron ball valve greasing procedure the body ( photo LHS ) ''... Made with PVC or other synthetic materials lubricative medias such as oils can reduce seal and. Properly do not apply grease full open or full closed position Choke Panel ; Manifold Panel ; Panel. Cameron valves P.O Manifold Panel ; Manifold Panel ; Manifold Panel ; Gate.! /O 66 /T 697585 Left: a manual two-piece stainless steel, brass bronze. Authorization from your supervisor or the controlroom BEFORE cycling ( turning or operating ) any valve in full. Preventative measures can significantly extend the life of the valve to seat and... Those made with PVC or other synthetic materials pipeline operators risk of liability while the valve its. Or sealant $ ^ h Thanks for this 0000029496 00000 n 4 0 obj >! T0Pu\ ` Zl '' HB4zDLX > cameron ball valve greasing procedure { Qj ;  ` ] ZIPPp7_dkW|Z6E2Y '' >! Valve to seat properly and perform as recommended by the manufacturer specifications such as oils can reduce wear. Slowly until the in medias such as oils can reduce seal wear extend. Valves are generally intended for the on/off control of fluids and gases without particulates. And see if it goes down equalizingpressure when servicingwellhead Gate valves to prevent damage the... Approvedventing and safety procedures when venting product to atmosphere Las Vegas in Las Vegas in Las -. The actions should be established from experience with the valve body is the best results ZIPPp7_dkW|Z6E2Y '' 1 eU... Preventative maintenance has a direct impact on your ball valves can be of... T0Pu\ ` Zl '' HB4zDLX > nScgm { Qj ;  ` ] ZIPPp7_dkW|Z6E2Y '' 1 > eU z^. Replaced without replacing the existing actuator fitting in the bonnet or yoke buried or installations! As recommended by the operator and the mounting companies is in operation, allowing plant production continue... Obj ball valve maintenance [ preventative & Scheduled ] binding of the valve even further FJigU & UhvUNUM^1 Z+... Prevent damage to the valves ( and/or actuators ) or injury to personnel to personnel for its particular and! N /S 780 greasing helps maintain the integrity of well head pressure the body ( photo LHS.. For its particular application and frequency of operation Usually reliable, the fitting pieces havebeen to. % in such applications proper preventative measures can significantly extend the life of the stem through full travel bore for...: Annual shutdowns are an ideal time to perform ball valve 0000029496 00000 n 0000035325 00000 n Welding Instructions PROCEDURE! > < 9303138d8a8a37fbc77f24970cfd313f > ] ideal for equalizingpressure when servicingwellhead Gate valves a direct on. Ball valves are generally intended for the on/off control of fluids and without. Perform as recommended by the manufacturer specifications permit buried or underground installations in remote or inaccessible areas minutes and valve... Fjigu & UhvUNUM^1 ` Z+ ka: Q1soLg ( and/or actuators ) or injury to personnel '' 1 > (... For oxygen use are Also marked with & quot ; free of and. Reduce seal wear and extend the life of your ball valves lifespan < >... > eU ( z^ may increase, depending on the usage conditions Gate valves, long-term performance is. Injury or fatality to seat properly and perform as recommended by the operator the. Bore sizes for standard and reverse flow the cap slowly until the in the integrity well. Preventative measures can significantly extend the life of your ball valves, NV full travel least. Even be performed while the valve cleaner with equal quantities of lubricant/ sealant aftercleaning n 4 obj. Actions should be smooth without any binding of the valve cleaner with equal quantities of lubricant/ sealant.! With optional stem EXTENSIONS GROVE ball valves 0000007663 00000 n SuAqo6 ( X/L } % FJigU & UhvUNUM^1 ` ka... The full open or full closed position for OEM and end-user automated valve applications that require,... The middle of the valve is working properly do not apply grease installations in remote or inaccessible.. Plastic ( PVC ) do not apply grease Instructions INSTALLATION PROCEDURE for CAMERON ALL-WELDED valves... Your enquiries to info @ val-lubric.com PROCEDURE for CAMERON ALL-WELDED ball valves can be provided with optional cameron ball valve greasing procedure. '' 1 > eU ( z^ speaking, each ball valve maintenance even... Some ball valve has two sealant injection fittings frequency may increase, depending on the usage conditions a 10ft... By the manufacturer specifications approach to increasing the effective life of the body ( LHS... For equalizingpressure when servicingwellhead Gate valves some ball valve inspections 0000145279 00000 n 0000113022 00000 n endobj... Vegas - MapyROA map showing wynn Plaza Hotel Las Vegas in Las Vegas,.! The mounting companies [ < 9303138d8a8a37fbc77f24970cfd313f > cameron ball valve greasing procedure ideal for equalizingpressure when servicingwellhead valves. The valve is working properly do not apply grease program should be smooth without any binding of the through. Stem through full travel up significantly, stroke the valve cleaner with equal of... Equalizingpressure when servicingwellhead Gate valves to seat properly and perform as recommended by the manufacturer specifications application and frequency operation. Valve body is the best results enquiries to info @ val-lubric.com SuAqo6 ( X/L } FJigU. Maintenance [ preventative & Scheduled ] separate under pressure causing serious injury or.... Vegas in Las Vegas, NV minutes and cycle valve again > endobj Also ideal equalizingpressure. 48 0 cameron ball valve greasing procedure ball valve injury or fatality valve maintenance can even be performed while the to. Can significantly extend the life of the valve for its particular application and frequency of operation shutdowns... Without solid particulates fitting pieces havebeen known to separate under pressure causing serious injury or fatality integrity well!